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Completely New Creative Tool Holders Coming From Iscar Direct The Way In Machining Effectiveness
Iscar's Heliturn system features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The new Heliturn is a tangentially clamped insert using a specific helical shaped cutting edge, useful for tremendous depths of cut and higher than typical feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and braced by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to insure perfect contact of the insert with the tool holders. The upper rake face of the insert is mounted level with the top of the tool holder to enable chips to flow across the insert, without being disturbed by clamps or the tool holder body. The 4 curved helical cutting edges establish positive radial rake angles and soft penetration into the metal being cut. The reduced forces and smaller loads establish better tool longevity, increased stability and the ability to use exceptionally tremendous depths of cut and higher feeds. The chipformer, deforms and breaks the chip into rib type curved pieces which can immediately be removed from the cutting area. This insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to permit machining to a 90 shoulder. Depth of cut up to .315" and facing depths to .126" at up to .047" IPR are doable with Heliturn.
When assimilated to CNMG/M 16... or WNMG/M 13... insert sizes with the identical corner radius, much better tool life can be expected when using the LNMX 1506..-HT insert. Iscar has recently included a lesser size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the common application range of up to .197" depth of cut. The completely new insert features all of the blessings of the larger insert. This boosts the economical benefit in the medium machining application extent. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a much better tool life can be expected. The inserts are accessible in .031, .047 and .063" tool nose radii. Heliturn inserts are attainable in the most exceptional carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are obtainable in 1, 1.25 and 1.5" shank sizes. Boring bars are obtainable in 1, 1.25 1.5 and 2" bar sizes. Also presented are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which enhances/increases/expands/heightens/stretches holder life and thwarts corrosion. As a result of the positioning of this insert, machining next to the tailstock is possible.
The high positive rake angle of these tools allows 10-15% less power consumption/utilization/expenditure than normal tool holders at the same parameters.
By using Iscar's Heliturn tools, enormous cost savings and profitability in lathe operations is assured.
A Unique 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is introducing the CNMX 1207..-HTW insert family. The new insert has a very positive radial, helical cutting edge and a positive rake angle; a succession which extensively decreases the cutting forces. The insert's corner has a wiper configuration which supplies high surface finish even at high feed conditions, which in many occasions can relinquish a finishing cut. The corner angle is 88 degrees which provides expanded strength. The CNMX inserts were designed for heavy machining applications. Their unique design ensures dependable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any conventional tool holder that carries typical CNMG inserts, but the seat has to be replaced with a special seat: TCH 4. Iscar's R-clamp tool holders are highly endorsed for heavy machining applications.
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